AS13100:2021 Quality Management System Requirements for Aero Engine Design and Production Organizations

Course Outline

Day 1

• Terminology
• Detailed Review of the AS13100 additional requirements to the AS9100 standard: Clauses 1-10
  • Topics & In-Class Exercises: Supplier Type and Supplemental Requirements & Appendix B; AS9115 Applicability; Compliance Assessment; Human Factors RM 13010; ISO 31000 Risk Management; RM 13003 MSA; MSA Acceptance Limits; Auditor Qualifications – Training; Delegations of Product Release Verification; Retention of Documented Information; Prevention of Counterfeit Parts AS 6174; APQP & PPAP in Design; Design FMEA Process; AS9146 FOD; Design Phases RM 13008; Design for ‘X’ (DfX: DfM, DfA, DfS, DfC); Critical Items & Key Characteristics
• Activity – Quality in Action Case Studies clauses 1-10
• Activity – Design FMEA

Day 2

• Detailed Review of the AS13100 additional requirements to the AS9100 standard: Clauses 8.4 – 10
• Topics & In-Class Exercises: Sub-tier Assessment Process (SCMH); Audit Types RM 13005; ITAR/EAR; D&D Software Requirements Specification (SCMH); Process FMEA; PFMEA/Control Plan process RM 13004; AS9102 FAI; Rework & Repair of NC Product RM 13011; Process Control Methods RM 13006; Process Capability Cp, Pp, Cpk, RM 13006; Alternate Inspection Frequency Plans RM 13002; Appendix C Training Syllabus Process Controls RM 13006; Internal Audit Types & Frequencies; Quality Audits – Production Process over 3-years RM 13005; 8D Structured Problem Solving RM 13000; Human Factors in Problem Solving RM 13010; Lean Six Sigma & 5S; AS 9145 2016-11 & APQP Process Flow
• Activity – Process FMEA RM 13004
• Activity – 8D Problem Solving Case Study
• AS13100 Chapter B AS9145 Supplemental Requirements
• Topics & In-Class Exercises: APQP and PPAP Process Flow Diagram; APQP & PPAP Timing Chart & Events; DFMEA RM 13004; Process Flow Diagram RM 13004; Control Plan RM 13004; Production Preparation Plan AS 13100; Alternate Inspection Plan RM 13002

Day 3

• AS9145 Supplemental Requirements continued
• Topics & In-Class Exercises: Pre-Launch Control Plan RM 1345; MSA GRR RM 13003; AESQ PPAP Elements AS13100; PPAP Coordinator and CAR3 Training RM 12145; PPAP Submission/Retention Levels; PPAP Elements and RM References AS13100; Typical Use of PPAP Elements RM 13145; Supply Chain Risk Management RM 13145; APQP Assurance Actions AS13100; Robust Statistical Evaluations Chart RM 13006;
• Core Defect Prevention Quality Tools APQP & PPAP
  Topics & In-Class Exercises: APQP Phase 1-5 Resource Manuals References; Design FMEA Severity/Occurrence/Detection Ranking Tables RM 13004; DFMEA Potential Causes & Controls RM 13004; Critical Items, Key Characteristics, Special Requirements AS9100; Process Flow