AS13100 Quality Foundations

Course Description
The AS13100 AESQ (Aerospace Engine Supplier Quality) Supplemental Quality Management System (QMS) Requirements simplifies and harmonizes the aerospace engine manufacturer requirements to its shared supply chain and includes requirements flowed-down to the engine manufacturers by regulators, customers, industry, and business specific requirements.  Suppliers with multiple customers will learn how AS13100 minimizes requirements and improves overall product quality by focusing on the key quality systems and processes.

This course provides knowledge and insight for each of the AESQ supplemental requirements.  Further, there are workshop activities that give practical application for the Standard requirements. Key concepts and job responsibilities are considered so that participants will gain a detailed understanding of how to understand and apply this Standard within their organization and understand the AESQ strategy to enable the supply chain to achieve Zero Defects.

Who Should Attend
This course is designed for:

  • Senior Managers
  • Management Representatives
  • Implementation Teams
  • Internal Auditors
  • Functional Leaders: Design, Manufacturing, Engineering, Operations, Business Improvement, Purchasing, Program Management
  • Any others involved in the auditing or implementation of QMS activities

Learning Objectives
Through training, participants will learn to:

  • Understand the requirements of the AS13100 standard
  • Assess business processes and identify areas of opportunity to enhance and add value to their businesses

Training includes the following Overview and Activities/Workshops related to the Reference Manuals:

  • RM13000 Problem Solving Methods including 8D
  • RM13002 Alternate Inspection Frequency Plans
  • RM13003 Measurement Systems Analysis (MSA)
  • RM13004 Defect Prevention Quality Tools to support Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP)
  • RM13005 Quality Audit Methods
  • RM13006 Process Control Methods
  • RM13007 Sub-tier Management
  • RM13008 Design Work
  • RM13009 AS13100 Compliance Matrix
  • RM13010 Human Factors
  • RM13011 Managing Rework and Production Repair
  • RM13102 First Article Inspection Requirements (FAIR)
  • RM13145 Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP

Training also includes practical workshops to enhance understanding and successful application of this standard:

  • Identification of Standards and Handbooks that will address in more detail specifics of the AS13100 requirements such as: APQP (Advanced Product Quality Planning) and Supplemental Requirements, PPAP (Production Part Approval Process), Core Defects Prevention, Identifying and controlling Key Characteristics
  • Identification and practice in Quality Core Tools such as: Design FMEA, Process Flow Diagrams, Process FMEA, Production Control Plans, Measurement Systems Analysis, and Process Capability Studies

Course Outline
Day 1

  • Terminology
  • Detailed Review of the AS13100 additional requirements to the AS9100 standard:  Clauses 1-10
    • Topics & In-Class Exercises: Supplier Type and Supplemental Requirements & Appendix B;  AS9115 Applicability; Compliance Assessment; Human Factors RM 13010; ISO 31000 Risk Management; RM 13003 MSA; MSA Acceptance Limits; Auditor Qualifications – Training; Delegations of Product Release Verification; Retention of Documented Information; Prevention of Counterfeit Parts AS 6174; APQP & PPAP in Design; Design FMEA Process; AS9146 FOD; Design Phases RM 13008; Design for ‘X’ (DfX:  DfM, DfA, DfS, DfC); Critical Items & Key Characteristics
  • Activity – Quality in Action Case Studies clauses 1-10
  • Activity – Design FMEA

Day 2

  • Detailed Review of the AS13100 additional requirements to the AS9100 standard:  Clauses 8.4 – 10
  • Topics & In-Class Exercises:  Sub-tier Assessment Process (SCMH); Audit Types RM 13005;  ITAR/EAR; D&D Software Requirements Specification (SCMH); Process FMEA; PFMEA/Control Plan process RM 13004; AS9102 FAI;  Rework & Repair of NC Product RM 13011; Process Control Methods RM 13006; Process Capability Cp, Pp, Cpk, RM 13006; Alternate Inspection Frequency Plans RM 13002; Appendix C Training Syllabus Process Controls RM 13006; Internal Audit Types & Frequencies; Quality Audits – Production Process over 3-years RM 13005; 8D Structured Problem Solving RM 13000; Human Factors in Problem Solving RM 13010;  Lean Six Sigma & 5S; AS 9145 2016-11 & APQP Process Flow
  • Activity – Process FMEA RM 13004
  • Activity – 8D Problem Solving Case Study
  • AS13100 Chapter B  AS9145 Supplemental Requirements
  • Topics & In-Class Exercises:  APQP and PPAP Process Flow Diagram; APQP & PPAP Timing Chart & Events; DFMEA RM 13004; Process Flow Diagram RM 13004; Control Plan RM 13004; Production Preparation Plan AS 13100; Alternate Inspection Plan RM 13002

Day 3  

  • AS9145 Supplemental Requirements continued
  • Topics & In-Class Exercises:  Pre-Launch Control Plan RM 1345; MSA GRR RM 13003; AESQ PPAP Elements AS13100; PPAP Coordinator and CAR3 Training RM 12145; PPAP Submission/Retention Levels; PPAP Elements and RM References AS13100; Typical Use of PPAP Elements RM 13145; Supply Chain Risk Management RM 13145; APQP Assurance Actions AS13100; Robust Statistical Evaluations Chart RM 13006;
  • Core Defect Prevention Quality Tools APQP & PPAP
    Topics & In-Class Exercises:  APQP Phase 1-5 Resource Manuals References; Design FMEA Severity/Occurrence/Detection Ranking Tables RM 13004; DFMEA Potential Causes & Controls RM 13004; Critical Items, Key Characteristics, Special Requirements AS9100; Process Flow

Prerequisites
None

Course Format
24 hours
Combination lecture and classroom exercises
Available on-site at your organization, at QSG’s facilities, and virtually

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